Material characteristics
During the last 40 years polyurethane has made an important contribution to our daily living comfort. Not only is it used to insulate buildings and industrial applications, it is also applied as furniture and mattress fillings, in cars and in other industrial and domestic applications.
In recent years the insulation business has seen an increasing demand for polyisocyanurate foam due to its better fire behaviour compared to polyurethane.
Part of that product family is TAUfoam by Recticel, a specific polyisocyanurate foam sold under the name Powerdeck.
Eurothane and Powerdeck insulation boards are ideal to insulate every part of a building:
Excellent insulating value
Eurothane and Powerdeck insulation boards have an extremely low thermal conductivity, lambda value,
due to their closed cell structure. The declared λ-value for all Recticel insulation boards is below 0.028 W/mK and certain products have a much lower lambda value, e.g. 0.023 W/mK (see product data sheets).
Eurothane and Powerdeck products insulate up to 40% better than some other insulation materials. This not only means an important space saving but also a reduction in terms of installation time.
Environmental information
By definition thermal insulation materials are beneficial for the the environment - they help reduce our energy consumption and are an important tool in lowering carbon dioxide emissions and global warming. There are issues to consider however in the manufacture of these products.
Traditionally CFCs, and more recently HCFCs and HFCs, were used as the blowing agent for polyurethane foams - they gave an excellent thermal performance and were very stable chemicals to process. The recognition of the damage that CFCs cause to the ozone layer lead to increasing environmental pressure in the 1990s to the point were CFC use was banned and later HCFC use was also banned. Recticel recognised that alternative blowing agents were required and were one of the first manufacturers to introduce CFC and HCFC-free products in the mid 1990s.
All of our products have zero ozone depletion potential.
CFCs, HCFCs and HFCs are also all powerful greenhouse gases. Pentane on the other hand has zero impact on climate change - the 'Green Guide to Specification' and the Intergovernmental Panel on Climate Change (IPCC) confirming a Global Warming Potential of zero.
All of our products have zero global warming potential.
These issues have been addressed in 'The Green Guide to Specification - an Environmental Profiling System for Building Materials and Components.' from the BRE (Anderson, Shiers & Sinclair).
Pentane blown polyurethane foams achieve an overall 'A' Rating in the Green Specification Guide.
Recticel's polyurethane foams have the benefits of an excellent thermal performance (thermal conductivity as low as 0.023 W/mK) and achieved at a very low density. This combination means that the energy input into the product is minimal especially when compared to materials such as bricks, blocks and cement. The energy used in the manufacture of polyurethane foam is repaid many times over, once installed, during the lifetime of the building.
Excellent dimensional stability
Recticel places great importance to the quality of its products and more specifically to their dimensional stability. The criteria that Recticel imposes itself are stricter than the ones demanded for technical agréments. This is especially the case for flat roof insulation products.
Lightweight
Eurothane and Powerdeck boards are very light (only 30 kg/m³). This means that, to obtain the same thermal resistance level, the total insulation is up to 90% lighter than if you use other insulation materials.
Board dimensions
Roofing boards are normally 1200 x 600 mm for ease of handling on the roof. 2400 x 1200 mm boards are ideal for covering larger surfaces quickly. The board for cavity wall insulation, Eurowall, is 1200 x 450 mm to suit the brick coursing.
Polyurethane and polyisocyanurate boards are easy to handle and can easily be cut to measure.
The combination of light weight, convenient dimensions and a facing adapted to the purpose of the building, helps to obtain an easy, quick and correct installation.
Good walkability
With a compressive strength in excess of 120 kPa Recticel boards can withstand the pressures that may be applied to the boards during installation and use. This is especially the case for flooring and flat roof applications.
Compatible with different waterproofing membranes
We manufacture a range of PUR and PIR boards with different facings making them suitable for all types of waterproof system.
Excellent resistance to wind uplift
In order to obtain a roof system with a good wind resistance the quality of the underlying insulation material is very important when using bonded waterproofing systems.
Excellent fire behaviour
Powerdeck, TAUfoam by Recticel, insulation differs from other synthetic foams because of its fire behaviour.
Powerdeck is a thermoset material and resists high temperatures extremely well. In direct contact with the flame the surface carbonises which forms a protective layer on the insulation material.
This excellent fire behaviour is reflected in the results of the large scale fire tests:
FM Approval Class 1.
Euroclass B s2 d0 (in end use application).
A1 for fire resistance according to RD 19/12/1997.
Eurothane and Powerdeck products are always covered on both sides with a facing depending on the application. Many products have an aluminium or aluminium laminate foil facing which offers protection in poor atmospheric conditions and enhances the vapour resistance of the system. In certain interior climate classes and in a number of roof constructions a vapour control layer may not be necessary.
Minimum/maximum temperatures
|
Minimum: |
outside temperatures UK |
|
Maximum: |
+ 100°C polyurethane
+ 130°C polyisocyanurate
The foam can be exposed to higher temperatures for a short period of time during installation.
e.g. Eurothane Bi-3 with hot bitumen |
Health & safety information
All of our products are based on polyurethane and polyisocyanurate foam technology. The boards are considered as 'end products' and are not considered 'dangerous' under current legislation. Click here to download our Material Health & Safety Data Sheet.
Resistance to chemical products
|
Solvent |
PUR |
PIR |
Solvent |
PUR |
PIR |
|
HCL 5N |
good |
good |
Methyl chloride |
bad |
bad |
|
HCl 0,1 N |
good |
good |
Chlorobenzene |
good |
good |
|
HCNO3 5N |
average |
good |
Ethanol |
bad |
bad |
|
HNO3 0,1N |
average |
good |
pure H 2O |
good |
good |
|
H2SO4 5N |
good |
good |
Kerosene |
good |
good |
|
H2SO4 0,1 N |
good |
good |
Methanol |
bad |
bad |
|
NaOH 5N |
good |
good |
Methylacetone |
bad |
bad |
|
NaOH 0,1 N |
good |
good |
Salt solution |
good |
good |
|
NH4OH |
good |
good |
Styrene |
good |
average |
|
Acetone |
bad |
bad |
Tetra chlorine carbon |
good |
good |
|
Benzene |
good |
good |
Toluene |
average |
good |